Winding/ Spinning/ Twisting Products

Product: Electronic Digital Preset Counters 8 Models

SUPPLY VOLTAGE : 12 V DC

OUTPUT VOLTAGE : + 12 V

SENSOR : EXTERNAL, NPN, 0-3 mm range

PULSE RATIO : Settable

DISPLAY : 5 digit, 7-segment, 0.5 inch

COUNT RANGE : 0 to 99999

MOUNTING SLOT DISTANCE : 110 mm to 130mm

STARTER BOX SWITCHES : START, INCH, STOP(optional)

For Sewing thread winding machines application, the mechanical preset counter meters were first replaced with electronic one in India first by Hill Electronics. We have 40 years of experience with this product, supplying to all divisions of MADURA COATS. This is mainly used for counting the length in meters of yarn by sewing thread manufacturers. We can set the required length of the finished spool. When the winding reaches the preset length, the meter will stop the winding motor. Different types of counter meters are manufactured according to the customers requirement This meter is used along with our NPN proximity and relay box.

Product: POWR SUPPLY RELAY BOX for PRESET COUNTER

This power supply provides 12 Volt DC power to all the meters connected to it. Each preset meter can turn ON and OFF corresponding 3-phase relay in it, thus controls the winding motor.

Product: PROXIMITY SWITCH

SUPPLY : 9 – 30 Volt DC

OUTPUT : NPN

RANGE : 3 mm

XIMITY SENSOR

Proximity switch is used to provide pulse signal to the counter meter in each winding cycle. It is actually a metal detector sensor with range of 3mm.

Product: IR SENSOR

Hiltron Infra-red sensors are developed for detection of yarn using optical method. This optical sensor is very effectively used in spinning and cone winding industries. The shape and size of the particular sensors may vary as per user requirements.

Product: Twisting Sensor – 3TR

Specifications

• Power supply for twist sensor : +12 DC, transformer type

• Power supply for solenoid : +24 DC, SMPS type

• Solenoid pulling time : 1.5 sec

• Yarn missing to solenoid activation time interval : 800 ms (max)

Yarn twisting sensor is mainly used in rope manufacturing Industries. The twist sensor 3TR is used to detect the missing of any one of the yarn passing through it, in a 3:1 twist system. This sensor actually senses the rubbing speed of the yarn passing through its ceramic tube. The sensor goes to active state only if all the three yarns smoothly rub through ceramic tube at least for one second, then red LED become off. In active state, if any one of the yarn is missing it pulls the solenoid to stop the corresponding spindle. Then the red LED starts blinking to indicate the idle state of that spindle.

Product: CONE SPINNING CONTROLLER

This device is used in cone spinning machine to detect the missing of any one yarn. When a missing occurs, it activates a mechanical cutter to cut out all other yarns. Hiltron IR sensor is used to detect the yarn.

Product: DC MOTOR SPEED CONTROLLER

It is PWM based DC controller, which is mainly used for the speed control of wiper motor used in the starching process of the yarn.